Going to jump in here as I've also started to get slight connection issues again after I swapped out my MCGP and replaced it with an MCGU two days ago. I'm also running a 100mm extension, and both my grips are non-twisty. My gimbal's contact pad is a bit dinged up (mostly due to user error in the past I have to admit), the pad on the extension looks almost brand new to me - I attached some pics at the end of the post.
I'm not sure how to read those communication tabs in VKB Config. Moving around the stick through all its motions, this is what I got:
^ Just like Galwran, I also have two bases listed here. Not sure if that means this is normal or that we both have the same error going on... lol!
Those spikes on the graph were 1 to 2 percent according to the text-readout in the dialogue window. Haven't seen any higher/bigger spikes.
Is this how things should look like or are those 2 percent spikes already too much?
The reason why I ask is this: During gaming, I did again get unwanted activation/signal sent from grip to PC, coming from the brake-lever. This had happened exactly the same way on the MCGP when I was still using a slightly faulty fastener. On both sticks I have the brake axis turned into a button press in VKB Config. It'll only happen very occasionally but can be a real annoyance in a dogfight, so I would like to fix that behavior. I don't think this "unwanted button press" has ever happened when the stick is at rest/center. It always seems to happen when there is some sort of pressure on the stick, meaning when I have it pushed away from dead center. It does seem pretty random. For example: I just moved the stick around in all sorts of manner for about a minute or so while watching the "Test/Buttons"-tab for unwanted button-activation ... and nothing happened.
On the MCGP I was able to reliably fix this by getting a new fastener from my local VKB guy and then tightening it down *hard* with a good quality t-handle hex-key. I'm still using that same fastener to fasten the extension to the gimbal and I'm using the fastener that came with the Ultimate to fix the grip to the extension. I also checked the older fastener (lower one, fixing extension to gimbal) for wear and I did make sure that the spring washer was on the fastener's screw.
I really want to avoid having to swap out the gimbal's contact-pad, so is there still hope I can postpone that operation?

Not sure if this helps any, but here are some pics.
Older pic of what my gimbal's pad looks like - damage/pitting seems about the same today to the naked eye, but I should probably double check that with a magnifier/zoom shot.
And this is what my extension's pad looks like:
S.